High Axle Blues

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Oct 102012
 

Back in Danzig mode with a vengeance. Or a small grudge. Or just some constipation and a headache. Either way, all free time diverts to some design work I have to be doing right now. As in “at this moment, instead of doing this.”

But this round of design revisions has me remembering the original reasoning behind the placement of the lower pivots, and there’s a brief, half-assed kind of story around that.

I’d dissected the work Steve Domahidy and company had done on Niner’s CVA suspension. See, a 29er has an axle that sits above the center of the bottom bracket, unlike a 26-inch wheel bike–those have axles that are almost in line with the bottom bracket center. From a full-suspension standpoint, a 29er is basically a 26-inch wheel bike that’s already halfway through its travel. Makes it tough to get any real travel out of them, as all early 29ers FS designs realized.

By dropping the lower link below the bottom bracket shell, Niner was able to drastically reposition the center of curvature of their rear axle path. The whole arc has to be mellower with a 29er, in order to leave you room for any actual travel. Incidentally, this is one of the reasons single-pivot 29ers have their pivots further forward–often in front of the bottom bracket.

It was trying to figure out how to accommodate the bottom bracket drop (higher axles) that got me thinking about a lower link that sat in line but tracked along the chain’s path, moving with it. That position, a little radical compared to everything else that’s been done, allows for a lot of axle path options for bikes with bigger wheels while still keeping the whole system very tight and compact.

It’ll be interesting to see what tracking along the chainline even as the suspension moves will do for the ride of the bike, though. Smart people have suggested this is a very good thing, and it certainly looks that way to me, too. Tape a laser pointer to the lower rocker on Danzig and it’ll stay pointing to the place your chain makes contact with our cassette all the way through the first two-thirds of travel. Sure, it’s affected by which exact gear combination you’re in, but much less so than a lot of other systems out there.

Back to work.

Danzig in Daylight

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Oct 052012
 

As you read this, I’m hopefully talking about Project Danzig with some engineers. Frankly, it’ll be weird as hell to be talking about this project while the sun’s up. It’s been an underground thing for so long now that I never really envisioned actual discussions and stuff taking place during “normal people hours.” But those discussions are happening today. Here’s hoping the thing can actually be fabricated. Might take a while to sort out all the details, but I’m pretty sure it can.

Yesterday was about thirty days long, but I made some time to finish offsetting Danzig’s lower pivot housing and swingarm last night, just to make sure I didn’t run into any total roadblocks. From what I can tell, the design should be able to shift over toward the non-drive side of the bike to make a good bit of room around the chainring(s). Really just a matter of how much tire clearance you’d prefer, versus how broad gearing options you’d like. But I think the design will lend itself to really good clearance.

So we’ll see.

Timely as it’d be, what with Halloween fast approaching, I can’t quite go with “It’s alive!” just yet. More like, “It’s being analyzed by engineers to determine fabrication feasibility.” Mwooohooohaahaa!

Here’s hoping everybody has a great weekend.

Proto-atypical

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Oct 032012
 

A tentative meeting to discuss creating Danzig prototypes has been scheduled for this Friday.

What’s that mean? Tough to say. This whole process is largely new to me, and happening at a particularly busy time. All kinds of projects have pulled me away from Danzig over the last six months, but I keep hanging on. The bottom line is that I’ve wanted to see this thing get made since early 2007, and I’m as close as I’ve ever been.

Might end up with some radio silence on Canootervalve while this deal goes down, as it’s only even remotely possible if done while still putting in big hours at two other projects. The ones with paychecks.

A big part of starting this blog was chronicling the development of the suspension system, so I’ll be back with an update as soon as I have more news. Assuming even I can figure out what’s going on.

Going to be one hell of a week.

Oct 012012
 

Yes, that’s a photo of Mr. Lance Armstrong winning the Superfrog Triathalon in California while wearing (if not, as the kids say, “rocking”) a speedo and sporting a requested “7” race number. You’re welcome. Happy Monday.

Still have some of my “insights” from Interbike I need to post this week, but one of the best parts of this year’s show was running into engineers–some I knew, some I’d never met. It was pretty humbling terrifying to discover the caliber of those you who are out there tolerating this blog. Does no one watch TV any more?

Interest in Project Danzig was higher than I’d expected, too. Given that I’d expected interest to be “virtually non-existent,” that wasn’t a tough expectation to exceed, but still. Thanks to everybody who wished me well with the project.

I know it’s been a while since we’ve seen or heard anything about Danzig, so today seemed right as ever for a quick update. While I’ve been babbling about launching new e-comm sites and wheelsets and my job collection, Danzig has continued, albeit slowly. Initial prototype discussions suggested we’d have to make some room on Danzig’s driveside to accommodate a triple.

Sorting all of that out is largely why I’m working with a great company on the prototypes in the first place, but still, being me, I took it upon myself to figure out just how much clearance I could come up with there, how it would look, and how it would affect everything else.

So I’ve been building new mainframes and swingarms, focusing on a more extreme asymmetrical design that’ll offer enough room to run a triple, even though I hate triples, personally.

It’s been really interesting to experiment with different asymmetrical orientations for the chainstays and that part I’ve always referred to as the “crankcase” that houses the lower link. Turns out I can move that off pretty far to the non-drive side, which should really improve clearances in general.

That’s what I’m working on these days.

East Coast Telemarketing and West Coast Tribulations

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Sep 132012
 

Today began with a 4:30am phone call from an East Coast telemarketer, and pretty much followed along in that same general fashion.

Highlights included taking a phone order for Cyclocross.com, despite never having seen the console for that before, let alone having been trained to use it. Luckily, resident programming guru and wind-beneath-our-ecomm-wings, Jay, tends to build some eerily effective user interfaces.

Upsides included selling our first frameset and complete bike today. Downsides included a glitch–entirely my fault, but multi-faceted nevertheless–that caused us to sell something well below cost. Not too much, in the grand scheme of things, though, and quite the teaching moment.

Meanwhile, responses continue to come in for the ‘cross frame design. Some BB30 people out there, but I’m wondering if you’re die-hard BB30 or just haven’t bothered distinguishing between BB30 and PF30. I was learning towards PF30 for a bunch of reasons–not least of which being the ability to drop in an eccentric for single-speed use–but is there some reason to avoid PF30?

One 386EVO bottom-bracket request on a steel frame. Now that’s something you might not even see at the Handbuilt show, right there. Sort of curious what it would look like.

Pretty amped about creating some stuff, though. After four months with like a quarter inch of rainfall here in Portland, a part of me is ready for this dreaded, dark and wet winter, so I can put the mad scientist hat back on and get to work.

Though I guess I’d still be commuting to work in that weather, so nevermind. Carry on, sunshine.

Danzig’s on the mind again tonight. Specifically, thinking about elevated chainstays. Too flexy? Too weird-looking? Too 1987? I’ve always had a thing for the original Santa Cruz Hecklers (later to be known as Superlights) and their elevated stays. Some aspects of Danzig’s design would really lend themselves to an elevated drive-side stay, I think.

But that might just be too bizarre. I might have to draw that up to try to get a visual before heading to Interbike, which is (holy crap) next week.

Signs and Symbols

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Aug 292012
 

They’ve just repaved some of the roads I use for riding to work, and I have to admit, the temporary, spray painted bike lane men have a lot more character than the regular stenciled ones. Take the little guy up there, for instance, waving to you while riding and sporting some devil horns. How do I know they’re devil horns? Because there are a lot of them with devil horns along my commute, and even one holding a pitchfork. In fact, I think the guy who painted these might not like cyclists that much.

It’s going to be a pretty busy week. I’m searching for a .NET developer, writing and organizing the last content pieces for a new site, planning a marketing campaign, and slowly building a bike company.

I capped off last night with another round of drawing adjustments to Danzig. I hope to build a fresh animation soon, but here’s where we are after that last round of revisions.

Highrocked

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Aug 272012
 

Rode the Highrocks Invitational near Estacada yesterday, which meant seventy-two miles and 5672 feet of elevation gain. Hurt. One of the payoffs, the view from the highest elevation point on the ride, had to be missed thanks to some skeet shooters. The guy with the semi-auto and really bad aim was enough to keep me at the distance you see above.

Also did some drawing over the weekend.

Aug 172012
 

I think the 3D printed layers of titanium thing Charge is up to is just plain great. I’m also glad Bikerumor posted it, because I would definitely have missed it. Charge makes some pretty cool bikes, but I wouldn’t have expected the next stage of bicycle frame production to happen on their watch.

But this is it.

When I first starting working on a frame design back in 2007, I got to spend some time with an engineer who was developing vehicles for the military. The things she was helping to create were incredible, but the materials she was describing were off the charts. Their fabrication process sounded like carbon fiber, but they were metal. What’s going on in Charge’s video bares a strong resemblance to what she was describing.

Combined with an increasing realization that America has to wake up when it comes to manufacturing, these entirely new ways of creating bike frames are pretty interesting. Will you be manufacturing your own frame with an in-home 3D printer in the next few years? No chance. But things are changing.

It occurred to me today that there might be some shorter distances between points yet on Danzig, and that I just might’ve been a little too conservative with the amount of tubing. If you’re going to have to machine something anyway, I think there’s a real benefit to putting all your pivots onto the same piece. Might change my mind once I see the price tag for machining that section, but here’s the last shot of Danzig’s main triangle for a while. Have to put some more time into the meetings necessary to bring this thing to life.

I Heart Customers (Seriously)

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Aug 162012
 

I miss customers.

There, I admit it.

Cyclocross.com hasn’t launched yet, but I’ve already exchanged emails with three customers looking for bikes. And I’m not in sales. Whatever it is that’s wrong with me, I really like helping people buy bikes.

Which isn’t to say it’s easy. I’m sitting near our company’s customer service guys these days, and I promise they’re fielding some strange stuff. And yes, the expressions on their faces as they speak to people trying to return year-old tires exactly resembles the positively elated CS agent at the top of this point.

We’re really in the home stretch for the new site launch at this point. Can’t wait.

And lest anyone think I’ve backburnered Danzig, I’ve carved out a good bit of room for the shock placement at this point. I’ve made my bearings enormous here, too. The idea was to create a worst-case scenario in terms of clearances and placement, but now it’s time to look at some actual numbers and see where some material can be shaved. I also think the final upper link design is going to be pretty cool. Uber minimal.

Nothing on TV

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Aug 132012
 

One of the kids busted a 46-inch HD TV over the weekend. No excuses, just pure and absolute bad kid behavior. The remote he threw–ostensibly at his sister out of sheer anger over a channel debate–busted the screen. By the time I got to the TV, it was clear that yes, he had roasted it.

This gave us all pause.

Though I wasn’t in the mood to look up legal precedents, I’m pretty sure Washington State frowns on both child abuse and manslaughter, limiting our available response to talking. And taking all the money he’d saved. And banning him from all video games and most forms of fun until further notice–and of course from TV, which wasn’t hard to do, given that the living room TV now displayed a serious of unappealing vertical lines where a picture used to be.

We aren’t a big TV-watching family. In fact, we’d bought the recently destroyed TV for $200 from the previous owners of our new house. It was the biggest TV we’d ever owned. In fact, it was about twice as big as the biggest TV we’d ever owned. It was nice. We’d watched the Muppet Movie on it. Good times.

Our lives still didn’t revolve around it or anything, but seeing it broken definitely got our attention–particularly once the time of death had been officially called and the cracks were visible. My wife and I were quick to start comparison shopping and scouring the Internet for replacement options. “Not a big TV family” or not, this was the living room TV.

But then we got to thinking. Somehow the last thing we wanted to do was show the kids that things as expensive as TVs–the nicest one we’d had–were just instantly replaceable. There are no magic elves that replace things you’ve destroyed thanks to your own stupidity. Put bluntly, when you screw up to that degree, you go without for a while.

Work on Danzig has been relentless at this point. Lots of refining. The key now is shock clearances and making the most of the space. Things are packed pretty tight around the shock and upper pivot, which is a good thing, but I don’t want to run into any clearance issues once we go to production on the prototypes.

Here’s the spacing situation on the rear shock that I’m obsessed with currently.

I’m all about the upper rocker and shock orientation right now.